Aditya Birla Group Looking for PF Process (Cement Mill) at Rajasthan Full Time

Designation: Senior Engineer

Updated: August 29, 2023

Location: Rajasthan, India

Organization: Cement

Job Description:
Professional Experience description: CCR Kiln operation, Mill Operation, Refractory installation.

Critical Job competencies / Mandatory Skills: Kiln and Mill operation and process Optimization, Refractory installation.

JOB PROFILE : Responsible of Line1,2,3 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.

KRA 1: Accountability: Production and Quality.

Monitoring of Raw Mill / Cement Mill and Kiln / Coal Mill 1,2 & 3 process parameters for production optimization and quality control.

• Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.
• Corrective and preventive action for abnormal situation / alarms.
• Interact with concerned maintenance department for shift problems.

KRA 2: Cost Control.

Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s.

Continuous monitoring of trends along with process parameters.

Ensure running of power saving equipment in SPRS.

Running Raw Mills / Cement Mills and Kilns / Coolers 1,2&3 in expert optimizer control.

KRA 3: Process Maintenance Jobs.

Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

Supervise for correct installation of bricks / castable.

Take no load trials of standby equipment’s.

Changeovers whenever required.

Co-ordination for shutdown activities assigned.

KRA 4: Housekeeping and Environmental / Safety.

Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.

Using personal protective equipment’s.

Participating in WCM activities

KRA 5: System Implementation:
The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills 1,2 & 3 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.

Identify & get rectified.

• Abnormalities.
• Spillage/leakages.
• Unsafe conditions/practices.

5S activities.

• Points emerged in campaigns..

Implementation plan for

Quality improvement objectives.

Improvement of WCM criteria score.

EMS targets.

Internal customer rating improvement.

• Statutory compliance.

Improvement of OEE/MTBF/MTTR

• Elimination of muda.

Does why why analysis.

Prepare/present weekly/monthly WCM presentation.

Develop one point lesson.

Update WCM activity board

Create awareness in team members.

Develop visual controls.

Professional Qualifications: B. E (Chemical)/Diploma (Chemical) /M.Sc.

Essential: B.E /Diploma (Chemical)

Qualifications:
Bachelor Of Science,Master Of Science,Dipl.-Chem.,Bachelor Of Engineering

Minimum Experience Level:
4-8 Years

Report to:
Deputy General Manager