Factory Utility Manager/Maintenance Manager
Direct reports (positions, if any)
Purpose of the position
To handle Operation and maintenance corresponding to Ammonia/Freon gas based refrigeration plant, HVAC system, Water treatment plant, Air compressor, ETP.
Monitoring and taking operating decision on SCADA/HMI based plant coordinating as per process plant requirement
Operation and Maintenance of Plant:
Be able to perform and document various system based operating parameters in fully automated plant. Perform daily checks Screw Compressors, Ammonia pumps, IBT, chilled water closed loop system and corresponding pumps systems.
Perform daily checks on Air compressor system, Air dryer and its corresponding cleaning and scheduled maintenance requirements
Operate, controls and keep records of membrane and conventional water treatment plant production in accordance with process plant requirements including the operation of remote water storage and booster pumping station.
Collects samples and conducts operator control tests including PH, OPH, chlorine, residual to monitor performance of main Treated water and remote facilities, adjusts operations, determines chemical feed rates, and ensure compliance with environmental requirements.
Perform daily checks of the MGF, ACF, UV, RO plant with corresponding chemical dosing and their pumping stations
Have a working knowledge of the machinery used for refrigeration plant, falling film chillers, Ammonia based condensers and cooling units installed in plant.
Have a working knowledge of Screw based air compressors and dryers, its data monitoring, maintenance and operating conditions.
Have a thorough knowledge of mechanical equipment and the ability to diagnose and correct equipment malfunction.
Key Performance Indicator
Ensure utility supply availability as per process plant requirement
Ensure recording and monitoring of daily consumables quantity and requirement as be best SOP followed in Industry
Ensure regarding planned and unplanned maintenance against schedule and minimising Breakdown/failure as per %of MTTR and %of MTBF maintained/minimised.
Minimising overall cost for producing processing item
Maintenance planning of utilities.
Ensure regarding Housekeeping, 5S and GMP followed in section
Ensure regarding operational parameters and conditions of air compressor are maintained
Ensure water requirement vs Water generation calculation
Machine operation with efficiency and operating hrs are properly considered as per requirements
Ensure that all utilities are running at optimum performance
Knowledge, Skills and Languages
Strong technical, operational and maintenance knowledge related to Pumps, motors, HVAC,WTP
In-depth knowledge of food plant principles and Hygienic engineering.
Analytical skills in Problem Solving.
Maintenance & Improvement of plant equipment’s
Understanding of P&IDs related to Utility section
Must possess an ITI/Diploma in Refrigeration/HVAC/Fitter
Minimum 2-7 years’ experience in a technical field in a Dairy Product manufacturing facility with trouble shooting ability of various Dairy product manufacturing lines/equipment.